Post Harvest Technology
Started my research interest on this Post-Harvest Technology subject as soon as I joined as Assistant Professor (Entomology) in the All India Co-ordinated Harvest and Post Harvest Technology Scheme of ICAR in the year 1986.
The research work on this line was intensified by myself right during my Ph.D career as (Year 1991-1993) a part time student of Tamil Nadu Agricultural University.
Even before this, I had an inclination towards design and development of simple gadgets for insect pest management.
It may be evident of the following documents:
My M.Sc.(Ag.) thesis was on "Light traps for management of major pests of rice in field".
The work I did was on 'light traps' design and its application in monitoring and mass trapping insects in rice fields.
Though the work was very simple, I considered that as a stepping stone for all the research ideas and success I achieved later on in my career and I strongly believe that my research at M.Sc.(Ag.) level is the basement of the building which I plan to construct in my beloved country, activity in that building will be for the betterment of the globe. ie., Towards clean grain (Insect Free) revolution through eco-friendly ways.
I was taken to tears when my above belief was authorised by the International forum.
The document supporting this is as follows :
My name was recommended by Dr.David Pimentel (Former Scientific Advisor to Honourable President of USA and notable IPM specialist of the world and Professor, Entomology Cornell University, New York) for writing a chapter in 'LIGHT TRAP' for Encyclopedia of Pest Management brought out by M/s. Dekker Publication, New York, during 2002. Thus my specialization on the above concept is continuous and will be continued till my life with the objective of spreading the Indian technologies developed by myself across the globe.
Technologies developed by me :
Insect pests of stored grains are the descents of earlier insects which came into existence 250 to 500 million years ago. Insects that are associated with stored grain and grain products constitute beetles, weevils and moths. Several hundred species of insects are associated with stored grain and stored grain products but only 14 species are well adopted for living in stored grain and responsible for most of the damage. Minor pests constitute approximately 175 species of insects and mites that may rise to populations that are injurious to grain and grain products. The group of insects that damage stored grain can broadly be placed in two groups. The first group, internal feeders spend the most of their life, feeding within the kernel of grain and the second group, external feeders spend their life feeding on the surface of grain or on the finished products of grain.
Storage losses by insects in India
Nearly 70% of the grain, annually produced in the country is retained by the farmers for their own food, cattle feed, seed, etc. The farmers generally store their grain in traditional storage structures. The Government of India appointed a committee in 1966 headed by Dr.Panse, the then member of the planning commission to study post-harvest losses. The committee estimated the post-harvest losses to be around 9.3% of which losses during storage alone are estimated at 6.6% out of which insect alone causes around 2.5% loss.
Among biotic and abiotic factors which affects grains in storage, insects play a major role in the deterioration of food grains causing both quantitative and qualitative losses. Often the presence of the insects in store houses are felt only when they are hovering and flying around, by which time enormous loss and population build up of insects might have occurred.
It is well proved that no granaries can be filled with grains without insects as the harvested produce contain egg (or) larvae (or) pupae in them because of field carryover infestation which cannot be avoided in developing countries like India. So what is required is simple technologies for timely detection of insects in the stored produce and thereby plan timely control measures.
Many devices have been developed for stored grain insect some of which are popularly used across the country in households / farms / godowns.
LIST OF DEVICES
TNAU insect probe trap.
TNAU Pitfall trap
Flour insect trap (2018)
TNAU Two-in-one trap for pulse beetle
Automatic insect removal bin.
UV – Light trap for warehouse
Egg removal device (Indian Patent : 198434)
Stack probe trap
Stored grain insect pest management kit
All these devices can be used for both monitoring and mass trapping of stored grain insects. It is important to note that even a single live insect presence in food grain can not be tolerated as they build up and cause enormous loss in storage due to their high reproductive rate.
1. TNAU INSECT Probe Trap
The use of trap is relatively a new method of detecting, trapping insects in stored grains. The basic components of a TNAU probe trap consists of three important parts : A main tube, insect trapping tube and a detachable cone at the bottom. Equispaced perforations of 2 mm diameter are made in the main tube.
Insects love “AIR” and move towards air. This behaviour of the insect is exploited in this technology.
Method of working :
The insect trap has to be kept in the grain like rice, wheat etc., vertically with the white plastic cone downside as shown the figure. The top red cap must be with the level of the grain. Insects will move towards air in the main tube and enter through the hole. Once the insect enters the hole it falls down into the detachable white cone at the bottom. Then there is no way to escape and the insects are trapped forever. The white detachable cone can be unscrewed once in a week and the insects can be destroyed.
Salient Features :
No chemicals; No side effects and No maintenance cost.
TNAU Insect traps are excellent insect detection devices in food grains and more effective in the detection of stored grain insects namely Rhyzopertha dominica (F.), Sitophilus cryzae (L.) and Tribolium castaneum (Herbst) in stored food grains both in terms of detection as well as number of insects caught than the standard normal sampling method (by spear sampling). The detection ratio (trap : normal sample) is higher in trap than of normal sampling method by factors ranging from 2 : 1 to 31 : 1. The insects catch is also higher in the probe trap than the normal sampling method by factors ranging from 20 : 1 to 121 : 1.
They are also good mass trapping devices when used at 2 – 3 numbers / 25 kg bin (28 cm dia and 39 cm length). They should be placed at top 6 inches of the grain, where the insect activity is seen during early period of storage. They can remove > 80% of the insects within 10 – 20 days.
2. TNAU Pit Fall Trap
Pitfall traps are used for capturing insects active on grain surface and in other layers of grain. (Monitoring and mass trapping tool).
Standard model of pitfall trap has 2 parts, perforated lid (2 mm (or) 3 mm) and a cone shaped bottom portion.
Application of special coating with sticky material on the inner side of cone to hold trapped insects is necessary
This procedure is tedious.
TNAU model has perforated lid, cone shaped bottom which tapers into a funnel shaped trapping tube.
Hence sticky coating is dispensed with
Commercial model is in plastic, simple and economical (cost per trap is Rs. 25/- only).
Easy to handle.
3. Flour insect trap (2018)
TNAU Pit Fall Trap is modified to suit trapping of insects in wheat Flour / Maida / Spices Powder.
The top lid with 2mm perforation is fitted to a cylindrical tumbler shaped unit with a sieve of
0.8 – 0.9mm size at the bottom of tumbler.
The insects enter through the 2mm perforation in the top of tumbler portion and get settled over
the 0.8 – 0.9mm sieve at the bottom. Any spill over flour into the trap can get sieved out by gentle
shaking of the trap unit or removed and thrown out as only a very very small quantity of flour will
be inside and sometimes it may be with the eggs laid by the trapped insect.
4. TNAU Two-in-One Model Trap
The probe trap containing the components namely the perforated tube, pitfall mechanism, a collection tube and the
cone shaped pitfall trap with a perforated lid and the bottom tapering cone were combined as a single unit.
Combination of probe and pitfall increase the trapping efficiency of insects. Best suited for pulse beetles as they
are seen only on grain surface wandering here and there. It does not require tedious procedures like coating
the inner surface of pitfall cone with sticky materials before trapping to hold pulse beetles. Beetles are captured
alive in this trap, which may facilitate release of pheromone and there by attract more insects.
5. Indicator Device
It consists of a cone shaped perforated cup (3mm perforation) with a lid at the top. The cup is fixed at the bottom
with a container and circular dish, which are to be smeared with sticky material like vaseline.Farmers, before storing
their pulses, should take 200 g of pulses to be stored and put them in the cup. When the field carried over beetles
start emerging, due to their wandering behaviour, they enter the perforations and get slipped off and fall into
the trapping portions. As they stick on to the sticky materials, farmers can easily locate the beetles and can take out
the bulk-stored pulses for sun drying. The device with 2mm perforations can be used for cereals.This will help
in eliminating the initial population, which acts as the major source for further build up. Thus, timely detection
will help the farmers to preserve their valuable pulses during storage. The device is being popularised.
6. TNAU Automatic Insect Removal Bin
TNAU insect removal bin can remove insect automatically. The structure has 4 major parts namely outer container, inner perforated container, collection vessel and the lid. The model exploits wandering behaviour of stored product insects as well as the movement of these insects towards well aerated regions. The grains are held in the specially designed inner perforated container. The space between inner and outer container provides good aeration for the insects. Insects, while wandering, enter the perforation to reach the aerated part and while doing so, get slipped off and fall into the collection vessel through a pitfall mechanism
provided in the collection vessel. In order to quickly collect the insects, as and when they emerge
from grains, perforated (2 mm) rods are fixed in the inner container.The container will be useful
for storing rice, wheat, broken pulses, coriander etc. The insects such as rice weevil, lesser
grain borer, red flour beetle, saw toothed beetle, which are commonly found attacking stored
grains can be removed automatically by storing grains in this container. Within a very short
period of 10 days a majority of the insects (more than 90 per cent) can be removed from the
grains. The containers are available in 2 kg, 5 kg, 25 kg, 100 kg and 500 kg capacities.
Grains (paddy and sorghum) stored in Automatic insect removal bin (100 kg and 500 kg) recorded only 1 – 4% damage by insects compared to 33 to 65% damage in ordinary bin after 10 months of storage. The population of insects (R. dominica, S. oryzae) ranged from 0 – 2 / kg in grain stored in 100 kg Automatic insect removal bin compared to 5 – 191 / kg in ordinary bin after 10 months of storage.
7. UV – Light Trap for Grain Storage Godowns
The UV light trap mainly consists of an ultra-violet source (4 W germicidal lamp). The lamp produces ultra-violet rays of peak emission around 250 nano meter. The light is fitted at the centre of a funnel of 310 mm diameter at the top and 35 mm diameter at the bottom. The bottom end of the funnel is attached with a transparent plastic container for collecting the trapped insects. To hang the unit at desired points, three hooks have been provided at the periphery of the funnel. The unit is also provided with a tripod stand.
The UV light trap can be placed in food grain storage godowns at 1.5 m above ground level, preferably in places around warehouse corners, as it has been observed that the insect tends to move towards these places during the evening hours. The trap can be operated during the night hours. The light trap attracts stored product insects of paddy like lesser grain borer, Rhyzopertha dominica, red flour beetle, Tribolium castaneum and saw toothed beetle, Oryzaephilus surnamensis in large numbers. Psocids which are of great nuisance in godowns are also attracted in large numbers. Normally 2 numbers of UV light trap per 60 x 20 m (L x B) godown with 5 m height is suggested.
The trap is ideal for use in godowns meant for long term storage of grains, whenever infested stocks arrive
in godowns and during post fumigation periods to trap the resistant strains and left over insects to
prevent build up of the pest populations. In godowns of frequent transactions the trap can be used for monitoring.
It has been found that two traps kept at the corners of the warehouse (60m x 20m x 5m) can catch around 200 insects/day even from a godown where normal sampling did not show any insect presence, thus indicating its effectiveness as a monitoring and mass trapping device. It has been recorded around 3000 Rhyzopertha dominica on a single day from single trap kept in a paddy godown.
8. A Device to Remove Insect Eggs from Stored Pulse Seeds (Indian Patent No. 198434)
Pulses are more difficult to store than cereals as these suffer a great damage during storage by pulse beetle Callosobruchus sp. The main source of infestation by pulse beetle is it’s carry over damage from field to stores which is well known. The present invention is a prototype of a gadget which can successfully crush the eggs of pulse beetle, Callosobruchus chinensis and Callosobruchus maculatus which attack stored pulses. The gadget has outer container and an inner perforated container with a rotating rod having fixed
with plastic brushes on all sides. The seeds with eggs are to be stored in the perforated container and the rod
has to rotated one full circumference clockwise and anti-clockwise for 10 minutes 3 times a day (morning, noon
and afternoon). Due to the splashing action of the brush in rotating rod, the eggs get crushed and thus
the damage is prevented. The treatment does not affect the germination of seeds.
Advantages of the invention
The device is useful in removing the eggs without affecting the germination
Once the eggs are removed there will not be further build up of population during storage of seeds.
Removing the eggs laid by the beetles will have a significant impact in arresting the population build up in storage.
Farmers generally fear to store pulse seeds because of the pulse beetle damage during storage. The device of the present invention can remove this fear from the farmers mind and thus motivate them “to have their own seeds”.
The patent has been recently commercialized
9. Trap for monitoring stored product insects in warehouse.
The invention disclosed in this application relates to a device for detecting stored grain insects in bagstacks which comprises a main hollow tube having a diameter in the range of 1.8 to 2.0 cm with equispaced perforation in the range of 1.8 to 2 mm on its upper portion with a bend at one end which ends in a transparent collection unit to collect the insects falling down from the bend, the other end of main tube being closed.
Advantages of the invention
The device is useful in detecting stored grain insects in bag stacks of the food.grain warehouses without any damage to sacks.
The device does not required any bait materials to trap insects.
The device is useful in studying the distribution pattern of stored product insects in various layers of bag stacks.
The device will be useful to validate the effect of fumigation by using it immediately after fumigation, in different layers of the fumigated stacks.
The device will also be useful at farm level when farmers store their produce in bags
10. TNAU STORED GRAIN INSECT PEST MANAGEMENT KIT (TNAU Kit)
Food grains are stored for varying periods to ensure proper and balanced public distribution throughout the year. Among the biotic and abiotic factors which affect grains / seeds in storage, insect plays a major role in the deterioration of grains / seeds causing both qualitative and quantitative losses.
Often the presence of insects in store houses are felt only when They are hovering and flying around,
by which time enormous loss and population build up of insects might have occurred. Hence, timely
detection of the stored grain insects will help to prevent heavy losses. TNAU is one of the pioneering
institutes in India in the development of detection devices for stored grain insects. These devices
exploit the wandering behaviour of the insects and help in timely detection of insects in stored
produce leading to timely control. These include TNAU probe trap, TNAU pit fall trap,
two in one model trap, indicator device, Automatic insect removal bin UV-light trap technology.
TNAU insect egg removal device and TNAU trap for warehouse These devices have been widely
used in many places and have received State and National recognitions.
Hence, I developed a “KIT” named as TNAU-Stored Grain Insect Pest Management Kit containing prototypes of all the devices along with a CD-Rom about the devices and how to use them. This kit will be of great use in popularization of the technologies across the country. The kit will be an ideal “hands – on training” tool for Education, Extension centers (KVK, Plant clinic, save grain centers) and also for private ware housing. This TNAU kit is the first of its kind in the world.